绗缝机到底能有多快?
随着劳动力成本的上升,和消费者对高品质生活产品的需求,高效率和高自动化的生产制造设备应用将是一种大趋势。L2000高速大旋梭多针绗缝机是天津宝盈电脑机械有限公司依托自身技术优势,借鉴国内外同行现有成熟多针绗缝技术,历时三年开发出来的多针绗缝机产品。L2000多针绗缝机的显著特点就是效率高、可进行自动化流水线生产。
With the rising labor costs and the demand for high-quality consumer products, efficient and highly automated manufacturing equipment applications will be a major trend. L2000 high speed rotary shuttle multi needle quilting machine is Tianjin BAOYING Computer Machinery Co., relying on its technical advantages, from domestic and foreign counterparts existing mature multi needle quilting technology, multi needle quilting machine product for three years developed. The remarkable feature of L2000 multi needle quilting machine is its high efficiency and automatic assembly line production.
该机器适用范围非常广,可以连续进料方式自动生产绗缝被,席梦思床垫、床罩、沙发垫、睡袋等多种产品。
This machine is widely used, can continuous feeding automatic production Simmons mattress, quilt, bedspread, sofa cushion, sleeping bags and other products.
与国内目前市场上常见的500-600转的多针飞梭绗缝机相比,这款多头旋梭绗缝机器的工作速度达到了惊人的2000转,工作速度是是普通飞梭多针绗缝机的3-4倍。 经过现场划线记号测试,机器在走直线的情况下,每分钟出料达12米。这样的生产效率,目前全自界范围内速度最快,生产效率最高,直接和梳棉机系统连接后,将绗缝棉直接输入高速绗缝机中,进行绗缝,再通过连接富怡高速裁切机,一次性切割完毕预定尺寸的成品。
Compared with the domestic market at present the common 500-600 multi needle quilting machine this long shuttle, shuttle quilting machine working speed reached a staggering 2000 rpm, the working speed is 3-4 times of ordinary shuttle multi needle quilting machine. After field marking test, the machine runs 12 meters per minute in a straight line. The production efficiency, at present, since the community within the scope of the fastest, highest production efficiency, and the direct connection system of carding machine, will directly enter the quilted cotton quilting machine, quilting is, through the connection of Fu Yi high-speed cutting machine, cutting once finished predetermined size of finished products.
L2000多针大旋梭绗缝机有如此优异的速度性能,和其使用的一套高效绗缝头有关,L2000绗缝机的每个绗缝头都采用了一个高速厚料缝纫机头(机头见下图)。单头的速度性能可以达到3000转。采用针梭主轴同步带传动、单点分别独立传动的方式,实现了单头单针绗缝机头在多针绗缝机上的技术移植;这样得以使多针绗缝机的工作速度实现了质的变化,跃升到了2000RPM。
L2000 multi needle quilting machine has a large hook speed such excellent properties, and the use of a highly efficient quilting quilting head, each head L2000 quilting machine using a high-speed sewing machine head (head see below). Single head speed performance can reach 3000 rpm. The needle spindle spindle synchronous belt transmission, single point respectively independent transmission way, realizes the single needle quilting machine head transplant technology in multi needle quilting machine; it can make the multi needle quilting machine speed to achieve a qualitative change, jumped to 2000RPM.
L2000高速多针大旋梭绗缝机有单排针和双排针两种机型可选(双排针机见下图)。绗缝机采用富怡双伺服多针绗缝控制系统,通过双伺服控制分别独立控制上下针排,由电控系统处理他们的匹配关系。双伺服马达控制可以方便的选择工作针排,使双排机能够轻易的实现单排机的使用。机器可以设计制作任意360度的花样,独立跳花,交错跳花等。 单排针工作时适合做直线、波线、等二方连续式的花版。 双排针工作适合做菱形格等四方连续式花版。
L2000 high speed multi needle quilting machine with a single large hook needle and double row two models (optional double needle machine, see below). Richpeace dual servo quilting machine using multi needle quilting control system, servo control by two separate control on needle row, the electric control system with matching their relationship. Double servo motor control can easily choose to work the machine can achieve double row, single row machine easy to use. Machines can be designed to make any 360 degree pattern, independent hop, staggered flowers and so on. Suitable for linear, single row working wave line, two continuous flower version. Double row work for diamond lattice four continuous flower version.
富怡L2000多针大旋梭绗缝机的上针排可以从上下和左右方向移动,这样可以根据花版大小要求,来生产不同的花型。上针排左右移动时的花版效果,如下图:
Richpeace L2000 multi needle quilting machine on the big hook bar can be moved from top to bottom and left and right direction, so can according to the size of the pattern plate, producing different types of flowers. On the row move around the flower version, as shown below:
机器工作宽度最宽达到3.2米,可以生产最大型号的绗缝被、床罩等产品。
The machine works at a width of 3.2 meters wide and produces the largest model quilting, bedspread and other products.
L2000采用了3倍大旋梭,它的绕线量是标准12型(日本佐文)旋梭线容量的3倍。如果使用DUMA30S无芯底线,绕线长度可以达到560米,这样可以大大节省更换线芯的时间;无形中提升了有效工作时间。
L2000 uses 3 times larger rotating spindles, and its winding capacity is 3 times as high as that of the standard type 12 (Japan, Japan). If the DUMA30S coreless bottom line is used, the winding length can reach 560 meters, which can greatly save the time of replacing the wire core; virtually increase the effective working time.
交互通讯的裁切系统与L2000多针绗缝机配合完成裁切工作。快速的绗缝,需要快速的裁切协作;普通的裁切机是无法满足L2000多针绗缝机的。L2000多针绗缝机配置的裁切机在13秒内可以完成2米块的裁切工作的,可以说是目前业内最快的裁切机。裁切机与L2000多针绗缝机工作时,相互之间通过软硬件“感知”对方状况,以此来决定工作指令。无论两者那一端出现错误指令都会使机器停止工作,这在生产流水线中是很重要的。
The cutting system of interactive communication works with L2000 multi needle quilting machine to finish cutting. Rapid quilting requires rapid cutting and weaving; ordinary cutting machines are unable to meet the requirements of L2000 multi needle quilting machines. L2000 multi needle quilting machine configuration cutting machine in 13 seconds to complete 2 meters block cutting work, it can be said to be the industry's fastest cutting machine. Cutting machine and L2000 multi needle quilting machine work, each other through the hardware and software "perception" each other's situation, to determine the work instructions. Either way, the wrong instructions at the end of the machine will stop the machine, which is important in the production line.
常见多针绗缝机的上料系统都是固定式的,当布料传输机构在X向移动工作时辅料会受到“拉扯”;由此会造成辅料两边的缝制效果变形。富怡L2000多针绗缝机采用独特的一体式上料随动系统,当送料系统X方向往复运动时,一体式上料系统跟随执行同向运动,这样就有效缓减了辅料两边的褶皱和变形。由于L2000多针绗缝机一体式送料系统和立式罗拉送料系统质量较大,在X向快速转向时会引起巨大的冲击和振动;为了解决这一难题,富怡在大组件的连接上突破性的应用了汽车上的减震器;有效的缓减了在X向转向时带来的冲击和振动。经过设计和验证,L2000多针绗缝机使用的减震器响应速度达到了0.5m/s。
The feeding system of the common multi needle quilting machine is fixed. When the fabric transmission mechanism moves to the X, the accessories will be pulled, which will cause the deformation of both sides of the auxiliary material. One unique feeding servo system using Richpeace L2000 multi needle quilting machine, when the feeding system of X reciprocating, follow the implementation of moving in the same direction integral feeding system, thus effectively reduce the material on both sides of the fold and deformation. The feed system and vertical feeding L2000 multi needle quilting machine integrated roller feeding system of large mass will cause a huge impact and vibration to fast steering in X; in order to solve this problem, Fu Yi in connection with components of the breakthrough application of shock absorber on the vehicle; reduce the lead to turn on the X shock and vibration effectively. After the design and verification, the L2000 multi needle quilting machine uses the shock absorber response speed to reach 0.5m/s.
L2000高速多针绗缝机给国内绗缝机技术的发展注入了全新的力量;一台机器的效率相当于传统多针机、单头机的3-4倍,并且在连接梳棉系统后可以节省下备料等工序,由料到被芯成品一次成型,帮助家纺、被芯、床垫生产企业摆脱传统生产中对人工依赖,是一个全新的自动化解决方案。
L2000 high speed multi needle quilting machine into a new force for the development of domestic quilting machine; 3-4 times the efficiency of a machine is equivalent to a single head of traditional multi needle machine, machine, and can save material in the process of connecting carding system, is expected by forming a core products, home textiles, is to help core, mattress production enterprises to get rid of the traditional production of artificial dependence, is a new automation solution.